CEMENT & LIME

New Klinker production Unit - Installation of mechanical equipment

TITAN CEMENT S.A.

Thessaloniki, Greece

Replacement of Klinger Warehouse Shelter

TITAN Cement s.a.

Greece

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Dismantling of part of the klinger warehouse shelter (dimensions 31mx60m), construction and installation of new steel structure and erection of panels.

In details:

  1. Dismantling of part of the klinger warehouse shelter including steel structures, anchor bolts and panels _ 64.000 kgs + 4.600m2 panels.
  2. Installation of prefabricated items of steel structures that are located in the specific area in the premises in Patra _ 20.860 kgs
  3. Material Procurement and Installation of new parts : Material procurement , fabrication and installation of new parts of klinger warehouse shelter and of the relevant steel structure anchor bolts _ 203.485 kgs
  4. Installation of panels : installation of panels of type KSH 50*0,75 and dimensions 8,8m x 1m with special parts _ 4.689,77m2

Dedusting system installation to products feeding unit in Thessaloniki factory

TITAN Cement s.a. 

Greece

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nstallation of two air-intake sack filters and manufacturing of the relevant ducts system to raw material feeding area of the TITAN CEMENT factory. Ducts system weight : 1,5tn. Plant air system, in 1/2" diameter 30m in 1" diameter : 100m

Installation of three storage silos of flying ash

TITAN Cement s.a.

Greece

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Material procurement, prefabrication and erection of steel structures. Erection of one silo Φ9,5m with support structure (supplied by Client). Modification (volume increase from 220m3 to 280m3 and height increase from 5m to 8m), sandblasting-painting and installation of a silo Φ6m. Relocation of a silo Φ5200 (dismantling of temporary storage silo and supporting structure and relocation to new place). Material procurement, fabrication and installation of mechanical equipment. Installation of electromechanical equipment supplied by Client. Material procurement, prefabrication and erection of plant air circuits. Steel structures : Α335 120tns. Special items : Α335_6tns

Covering of Klinker cement storage are (54m wide – 42m long – 35m height) and dismantling of chain transportation system with supporting structure

TITAN Cement s.a.

Greece

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Dismantling of chain transportation Klinker system. Dismantling of supporting steel structure. Installation of anchoring bolts on warehouse columns (Opposite distance 54m). Mounting of root supporting structure. Erection of root supporting structure with the use of 160tn, 90tn and 50tns cranes. Ancoring botls tightening. Erection of roof supporting beams (Total weight 200tns). Connection of new trapezoidal covering plates (4200m2) and special plate pieces.

Design and Construction of New Rock Wool plant of Terpni Serres, Greece

FIBRAN S.A.

Greece

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Detailed engineering, fabrication, installation and start-up of a new Rotary Kiln and a new Raw Material Preheat Train for a mineral wool production plant in Terpni, Serres in Macedonia Greece.

Anaylytically, the scope of supply includes the following items:

  • New rotary Kiln for basalt, lime and bauxite mixture, including burners and air induction fan
  • Thermal and mechanical design of a preheat system of the raw material before it’s introduction into the kiln using the exhaust gases from the kiln, which included the following: Air-to-air heat exchanger, material pre-heater, cyclones, filters, stack.
  • Design of the complete material transportation system, including conveyor belts, screw conveyors, ducts, chutes and elevators.
  • All necessary steel structures and access platforms and stairs.
  • Complete electrical and instrumentations works, all inclusive of electrical board, PLC system, SCADA system
  • Inslulation works.
  • Commissioning and start-up of the Kiln.

Fabrication and erection of new silos and supporting structure

P. PAVLIDIS LTD

Greece

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Design, material procurement, prefabrication and erection of four metallic silos (2 Φ5400 & 2 Φ9800), steel structure of the silos Φ9800 and ladders and platforms.

Fabrication and installation of machinery for new coal and additives plants

TITAN Cement s.a.

Greece

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Installation of primary crushers, separators and secondary crushers including supports (170 tons). Fabrication and installation of hoppers, conveyors and supports (555 tons).

New Klinker production Unit - Installation of mechanical equipment

TITAN Cement s.a.

Greece

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Material supply, prefabrication, transport and installation of : Sackfilters (C.S., 250tn weight), cooling tower (Inox 304L, weight 80tns), stack (inox & corten B, 200tns weight), ducts (C.S.-90tns, HII-180tns, C15Mo3-30tns), steel structures (C.S., 200tns), silos (C.S., 12tns), supply and installation of grading, rails and ladders. Erection of equipment supplied by Client.Total weight for construction : 1200tns

Modification of the recirculation duct, TITAN CEMENT Co., Thessaloniki

Loesche Gmbh (Germany) / TITAN Cement s.a. (Greece)

Greece

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Dismantling of old duct, material procurement, fabrication of the new duct and compensators (metallic part), modification of the existing platforms, installation of the new duct, installation of compensators and supports, insulation of new cuts.

Fabrication and installation of sand crusher

TITAN Cement s.a.

Greece

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Fabrication and installation of a 27tns sand crusher (70m3 - 17tns), fabrication and erection of steel structure (10tns)

Fabrication of steel structure

X.ROKAS S.A. (Greece) / TITAN Cement s.a. (Greece)

Greece

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Fabrication of 160 tons of steel structures for the 6th floor of the preheater’s building in TITAN CEMENT factory.

Fabrication and installation of steel platforms _ Pre-heater Building

X.ROKAS S.A. (Greece) / TITAN Cement s.a. (Greece)

Greece

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Material procurement, fabrication, painting and field installation of 35tons steel platforms on the Pre-Heater Building.

Erection of homogenization silo structures for new kiln #4

METKA S.A. (Greece) / TITAN Cement s.a. (Greece)

Greece

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Installation of prefabricated structures for new homogenization silo including, supply bleed stir-up system (47,9tns), air ducts (5tns), steel accessories (2,96tns), mechanical equipment (18tns), platforms (30tns),compressed air piping networks (1600m length), duct network (6,6 tns), ladders-stairs(10tns), rails-grating and various structures (7tns).

Thermal Insulation (500°C) thk. 100mm

TITAN Cement s.a.

Greece

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Thermal insulation of the outer surfaces of sackfilter (~1300m2), colling tower (~700m2), fan shell, silos – piping – stack (~6500m2) including the material procurement and transportation to the site, scaffolding and lifting means.

Fabrication of raking up & feeding systems for homogenization silo Π.Κ. 4

METKA S.A. (Greece) / TITAN Cement s.a. (Greece)

Greece

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Material procurement, detail engineering, fabrication, painting and erection including all fastening material.

Engineering, material supply and fabrication of four silos and their steel structures

Lazarides Bros - I.Dimou S.A.

Greece

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Engineering, material procurement, prefabrication and erection of four silos (800m3 each) - Total weight 169tns

Engineering-material procurement - prefabrication of steel structures and equipment erection

Lazarides Bros - I.Dimou S.A.

Greece

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Engineering, drafting, prefabrication of steel structure, platforms and ladders. Transportation and erection at site of the prefabrication steel structure. Equipment erection on the steel structures. Sandblasting - painting.

Lime Kiln Prefabrication & Erection at Amynteo, Florina, Greece

Lazarides Bros - I.Dimou S.A.

Greece

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Material procurement and prefabrication of all steel components of a new lime kiln of 150 tns capacity daily.